Counters and automation to understand and improve production
We capture data where work happens, connect equipment and turn scattered signals into useful information for production, maintenance and management.
Data connected to reality
Measuring only creates value when it helps decisions
An isolated counter provides a number. A well-designed solution explains what was produced, when, on which line, for which customer and under what conditions.
We design systems around the existing process, from one specific measurement to the integration of several machines. We prioritise reliable data, simple use and compatibility with the plant's current tools.
What we can develop
Useful information without imposing a closed system
We start with the operational question to be answered and select the right capture points, logic and presentation.
Piece and production counters
We record units at folders, ironing lines and other process points, distinguishing the information each operation actually needs.
- Counting by linen type, customer, program, line or shift
- Reading existing sensors or installing capture points
- Correction, validation and traceability of records
Data capture and integration
We collect signals from machines, PLCs, sensors or workstations and connect them to new or existing databases.
- States, times, stops, alarms and production rates
- Data exchange between equipment from different brands
- Integration through agreed interfaces and formats
Visualisation and monitoring
We present information so each role can act: shift visibility for production, incidents for maintenance and historical data for management.
- Production, performance and availability indicators
- Dashboards, reports and alerts tailored to each need
- Exportable data and clearly defined information ownership
Operations automation
We automate repetitive tasks, information exchanges and simple responses when the operational benefit is clear and process control remains protected.
When it adds value
When reliable data is missing to explain the working day
- Manual counts take time or produce discrepancies.
- The daily total is known, but not where capacity or minutes are lost.
- Each machine stores information separately or in different formats.
- Production and maintenance need a common reference for stops and performance.
- A repetitive task can be automated without redesigning the whole plant.
How we approach it
Start with a specific need and grow with purpose
First, a reliable measurement
We observe the process, define the data and check its quality under real conditions before expanding the solution or automating decisions.
Then, sustainable integration
We document signals, connections and operation so the system can be maintained, extended and used alongside future equipment.
First use case
What do you need to count, connect or automate?
Tell us which information is missing and how work is done today. We will assess the capture point and the smallest scope that can deliver a useful result.
Request an assessment
Your process, Our insight